3D|CORE™ green 5 mm PET-Foam | HP-3DCORE-GR-5
The foam core follows the guidelines for recyclingeconomy and contributes to the preservation andimprovement of the human environment.
The core is applicable with all known resin systems andprocesses
Material: PET 95 kg/m³
Structure: Hexagon
Suitable for: epoxy & polyester resins
Technical data:
| Sheet size: | 1015 x 405 x 5 mm |
| Panel weight: | ca. 195 g |
| Resin comsuption structure: | approx. 90 g x mm x m² |
Areas of applications:
- Rail and road vehicles: roofs, floor panels, interior, front masks, side panels
- Ship and boat building: hull, deck, mast, superstructures, interior, keel
- Industrial components: container, covers, safety doors, sleeves, sports equipment
- Architecture and Construction: roofs, walls, panels
- Aviation: interior, kitchen furniture, radoms
- Motorsport: spoiler, bonnet, side elements, trunk lid
- Automotive: underbody protection, battery box, trunk plate, chassis
- Sports & Leisure: Surfboards, Kanus, Skateboards
Advantages and product features:
- Excellent fatigue resistance
- Excellent long-term thermal stability up to 100°C
- Very high processing temperature up to 180°C
- Closed-cell foam (no water absorption, no re-expansion, no outgassing)
- Easy processing with all known resin systems and processes
- Very high chemical resistance
- Homogenous connection of all components
- Excellent surface adhesion (connection between the surfaces and core)
- Highly consistent material properties
- Good thermal insulation
- Integrated flow mesh
Processing
- Hand lay-up
- Vacuum Infusion
- Vacuum Assisted RTM (VARTM, LRTM and HP-RTM)
- Wet pressing
- Autoclave
- Prepreg
- SMC
- Bonding
3D|CORE™ is a structure reinforcing foam core, which consists of hexagonal honeycombs, connected together by fine ribs. Through the honeycomb structure, the plate receives a great flexibility, which allows an excellent drapability of the foam core, and thus follows a contour.
The duct system acts as a perfect flow and venting aid during the filling of the material with resin. 3D|CORE™ is a SRF with closed pores. Thus, the material does not absorb fully with superfluous resin. Due to the simplicity of processing 3D|CORE™ improves production processes. So it not only saves time but also material. After curing of the resin the so formed bridges behave like hexagonal double T-beams. These connect the layers together so that forces introduced into the entire structure were optimally distributed. Thus, the technological properties in the area of shear, compressive and flexural strength are improved. In addition, buckling and delamination as well as sudden failure of the honeycomb is excluded. 3D|CORE™ is compatible with all resin systems and selectable in the appropriate foam system. It is the ideal lightweight foam core for your applications.
